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Industrial Electric Melt Blown Pipeline Heater Custom

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Industrial Electric Melt Blown Pipeline Heater

1.Electric Heating Principle

Resistance Heating: When an electric current passes through the resistance wire, heat is generated according to Joule's law. ?Then, the heat is transferred to the pipeline in a conduction manner through the insulating and heat-conducting material, thus increasing the temperature of the fluid inside the pipeline.

Electromagnetic Induction Heating: An alternating current is passed through the coil to generate an alternating magnetic field. ?This makes the pipeline generate an induced electromotive force. ?Heat is generated by utilizing the resistance of the pipeline itself. ?The heating power can be controlled precisely by changing parameters such as the number of turns of the coil and the magnitude of the current.

2.Steam Heating Principle

Steam flows inside the pipeline heater. ?The heat is transferred from the steam side to the fluid inside the pipeline through the pipeline wall in a conduction manner. ?After releasing heat, the steam condenses into water. ?A steam trap device is required to discharge the condensed water in a timely manner to prevent any impact on heating and the occurrence of water hammer.

3.Heat Transfer Oil Heating Principle

The heat transfer oil is heated in the heating furnace and then sent to the pipeline heater by a circulating pump. ?It exchanges heat with the fluid inside the pipeline. ?Due to its high specific heat capacity and good thermal stability, the heating power can be precisely controlled by adjusting the flow rate and temperature of the heat transfer oil.

4.Hot Air Heating Principle

The fan sends air into the heating device to form hot air. ?The hot air is then sent to the surroundings or inside of the pipeline to be heated through pipelines. ?The heat is transferred to the pipeline and the fluid inside it in a convection and radiation manner. ?It has the characteristics of fast heating and uniform temperature.

Parameters:

Material

Stainless Steel

Form

Spiral Heating Element

Shape

Round

Application

Oil, Water

Thermal Efficiency

More Than 95%

Dimension(L*W*H)

Customized

Max Temperature

800 C

Voltage

220-480V

Style

Horizontal Type

Transport Package

Wooden Box

Specification

can be customized

Trademark

Cheri

Origin

China

HS Code

8516800000

Production Capacity

500/Year

Advantage:

1.Heating Efficiency

Fast heating: Electric - type heaters can heat pipeline fluids rapidly. Electromagnetic - induction ones work in minutes, much faster than traditional ones.

High efficiency: In heat - transfer - oil pipeline heaters, heat transfer is good, with low losses and over 90% efficiency, saving energy.

2.Temperature Control

Accurate: Heaters with advanced sensors and smart systems can control temperature within ±1℃ or better, keeping fluids stable for high - precision processes.

Even: All heating methods can evenly heat pipeline fluids through proper design, ensuring product quality.

3.Safety

Many safeguards: Equipped with over - temperature, over - pressure, and leakage protections, they cut power automatically in case of problems.

Safe by nature: Explosion - proof electric heaters prevent sparks in dangerous areas, ensuring safety.

Applications:

1.Petroleum and Chemical Industry: During the transportation of crude oil and chemical products, as well as in the production of polymers, they prevent materials from solidifying and crystallizing, ensuring their fluidity to meet the requirements of reactions and transportation.

2.Power Industry: Applied to steam pipelines, desulfurization and denitrification systems, and air cooling systems to maintain the temperature and ensure the power generation efficiency and stable operation of the systems.

3.Food and Beverage Industry: In the processes of material transportation, beer brewing, and edible oil production, they keep the materials at an appropriate temperature, facilitating subsequent processes.

4.Pharmaceutical Industry: Heat the pipelines for liquid medicine and raw material drugs transportation, ensuring the stability of the liquid medicine, its efficacy, and the production quality of raw material drugs.

5.HVAC (Heating, Ventilation, and Air Conditioning) Industry: Provide trace heating for the centralized hot water supply system and heat the air or refrigerant in the air conditioning system to meet the heating and temperature regulation requirements.

6.Marine Industry: Heat the pipelines of fuel oil and lubricating oil to reduce their viscosity and ensure the normal operation of engines and equipment.

7.Paper Industry: Heat the pipelines of pulp and coating liquid to prevent precipitation and caking, ensuring the continuity of production and the coating quality.

details

Industrial Electric Melt Blown Pipeline Heater is an advanced heating equipment specially designed for industrial production. It is widely used in pipeline heating and insulation in chemical, petroleum, pharmaceutical, food and other industries. It uses high-efficiency electrofusion technology and a unique purge design to quickly and evenly heat the fluid inside the pipeline to ensure the continuity and stability of the production process.
Through advanced electrofusion heating technology, this heater features high thermal efficiency and low energy consumption. Its high-efficiency thermal conductive material can quickly convert electrical energy into thermal energy, allowing the fluid in the pipeline to reach the required temperature in a short time, greatly reducing production costs.
The unique purge design is a highlight of this heater, which ensures that the fluid in the pipeline is heated evenly and avoids local overheating or uneven temperature. This helps ensure product quality and the stability of the production process, allowing users to use the equipment with confidence.
In addition, the heater uses high-quality electrical components and multiple protective measures to ensure safe and reliable operation of the equipment. At the same time, the product has multiple safety protection functions such as overheating, overvoltage, and leakage, which effectively prevents accidents and provides users with comprehensive safety protection.

Product Parameter

Specifications Power Pipeline heater(liquid) Pipeline heater(gas)
KW Heating room size(mm) Connection diameter(mm) Heating room size(mm) Connection diameter(mm)
XTGD-5 5 DN80*500 DN25 DN100*600 DN25
XTGD-10 10 DN80*700 DN32 DN100*700 DN32
XTGD-15 15 DN125*700 DN32 DN125*700 DN32
XTGD-20 20 DN150*800 DN40 DN150*900 DN40
XTGD-30 30 DN150*800 DN40 DN150*1000 DN40
XTGD-40 40 DN200*1000 DN50 DN200*1200 DN50
XTGD-50 50 DN200*1000 DN50 DN200*1200 DN50
XTGD-60 60 DN200*1200 DN50 DN250*1300 DN80
XTGD-80 80 DN250*1400 DN80 DN250*1500 DN80
XTGD-100 100 DN250*1600 DN80 DN300*1600 DN100
XTGD-120 120 DN250*1600 DN80 DN300*1600 DN100
XTGD-150 150 DN300*1600 DN100 DN350*1600 DN125
XTGD-180 180 DN300*1600 DN100 DN350*1800 DN125
XTGD-200 200 DN300*1800 DN100 DN400*1800 DN150
XTGD-240 240 DN350*1800 DN125 2*DN300*1600 DN150
XTGD-280 280 DN350*1800 DN125 2*DN350*1600 DN150
XTGD-300 300 DN400*1800 DN150 2*DN350*1600 DN150
XTGD-360 360 DN400*1800 DN150 2*DN350*1800 DN150
XTGD-400 400 2*DN300*1800 DN150 2*DN400*1800 DN150
XTGD-450 450 2*DN350*1800 DN150 2*DN400*1800 DN150
XTGD-500 500 2*DN350*1800 DN150 2*DN450*1800 DN150
XTGD-600 600 2*DN400*1800 DN150 2*DN450*1800 DN150
XTGD-700 700 2*DN400*1800 DN150 2*DN500*1800 DN150
XTGD-800 800 4*DN300*1800 DN150 4*DN400*1800 DN150
XTGD-900 900 4*DN350*1800 DN150 4*DN400*1800 DN150
XTGD-1000 1000 4*DN350*1800 DN150 4*DN450*1800 DN150

details


Sinton Pipeline Heaters short heat-up time, replacement, or easy set of features and benefits that include: more economical open coil elements to provide efficient heat transfer.

?Ceramic that has the ability to bear high thermal heat is mechanical support for coils.

? Compatibility of thermocouples for temperature regulation

? Use of steel pipes for their thermal and corrosion resisting property.

Sinton Pipeline Heaters are efficient with inline heaters (circjson heaters) directly immersed in the liquid to transfer electric power into heating the substance or element effectively. This is much more efficient than other sources of heating, losing the potential energy. Inline heaters are easy to install, maintain, and also can be transferred between applications; therefore, inline heaters are versatile in many industries. Pipeline Heaters - Process Skids: For applications at sites

details

The Sinton Pipeline Heaters are so versatile in their applications that they can be used for:



They are designed for oil, gas, food processing, and power production industries to provide efficient solutions in heating through a wide spectrum of applications.

Shipment

provides customers with quality and safe transportation.

air duct heater package

Heater equipements LCL shipment

heater packed on steel pallet

Immersion heater packing1

LCL loading 3

LCL shipment loading 2

LCL shipment

plywood package 2

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Industrial Electric Melt Blown Pipeline Heater Factory and Industrial Electric Melt Blown Pipeline Heater Suppliers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
Certificate Of Honor
  • Certificate Of Conformity
  • Explosion-proof Electric Heater
  • Silicone Rubber Heater
  • Environmental Management System Certificate
  • Occupational health and safety Management System Certificate
  • Quality Management System Certificate
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